Monday 27 February 2017

The process of making this exquisite craft























And so the process starts....

The process of making of this craft is complex and has many stages that the metal has to go through before it reaches its final destination, that means final object.
STAGE 1
The first and the foremost stage is to roll the metal bars into the sheets.
Then they are rolled into different thicknesses which is also called gauging depending on the kind of product being made.
These sheets are then cut into basic shapes using metal cutters.
Image result for brass metal sheet
STAGE 2
Depending on say for example.. for making a bowl, the basic shape is first drawn on spinning machine/ lathe machine, to create an object with symmetry about an axis of rotation using various operation such as
Engraving is putting a design onto a hard flat surface, by carving into it. The result may be a decorative piece in itself, as when silver, gold or steel are engraved.








tools with metal on top
source-google images
In these processes, filling the form with lacquer which is melted by heating and then tightly fitted into the form.
In case of flatter objects like plates and trays, the piece is set on the bed of lacquer.
Image result for chasing metal
metal engraving on a lacquer bed
source-google images
The designs are drawn on piece with hand these using hammer and chisel, the craftsmen or reinforces the impression on the design on the piece.
Image result for metal cutting tools ancient
tools
source-google images
Image result for metal drilling ancient
drilling
source-google images
The lac is filled inside the form acts as a cushion against the blows of the hammer as cutting, sanding, knurling, drilling or deformation, facing and turning.
Image result for metal cutting
cutting metal
source-google images
For example complex organic shapes, almost everything is done by hand.
Here in these cases, the metal is drawn into the basic shapes using chisels and hammers.
The head of the chisel may vary for doing the work required like, heads for screwdrivers, heads of thick needle, thick and rounded off.
Image result for different types of chisel ancient
different types of chisels
source-google images
STAGE 3
Once the products are drawn into their desired forms the surfaces are decorated using a mix in which two techniques are used one is chasing and engraving.
Image result for person chiseling metal
chasing and engraving
source-google images
Chasing- the process of creating textures, ornamentation, designs and decorations, using a chisel and a hammer.
once the hand drawn design has been reinforced using the chisels and the hammer, the lac from inside the form is heated using a torch and the molten lac is then removed from the form.
Image result for torching metal
torching
source-google images
Finer details are added to the design by employing the technique of engraving.
FINAL STAGE
The last stage is the finishing stage of the object which is further divided into three stages:-
1) Buffing- it is used to polish soft metals including copper and brass. It is also known as polishing machine.
Image result for persian plated metal
plated metal
source-google images

2) Plating- it is a surface covering in which a metal is deposited on a conductive surface.
Image result for buffing metal
buffing
source-google images
THE FINAL PRODUCT!!!




Image result for persian plated metal
the final plate
source-google images
So there you go guys!! we now know the process of making this beautiful craft.
I hope you enjoyed reading this post , please comment on if you have anything so that I can try and make this blog more interesting for you all!!
Stay tuned for some more interesting informtion
Until then stay happy stay healthy and keep smiling :D BYE...!!

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